Last year I made some extended front shock absorbers from some truck shocks,after installation I found out that I made them a little too long. The front suspension is too stiff and hardly moves down.
So a modification was in order and I ordered a set of Old Man Emu front shocks which I modified.
I used some pieces of pipe and welded a solid piece of bar on the bottom that is 1 3/8" long and has the diameter of the original shock.
Next I cut the bottom eyes of the brand new shocks(sometimes you have to take a bit of a risk)and pressed the rubber bushing out of it, welded the eye to the tube bottom, powder coated it (the yellow that I used was a bit off from the original color, but beggars can't be choosers)and pressed the rubber bushing back in place.
Now I have to install it and rotate the shock so that the spring coil doesn't hit the upper A-arm when the suspension is totally extended.
Once installed, I will have to make 2 small welds to weld the tube to the spring plate.(Note:If you do this, do not weld to the shock itself, it may explode!)
It should lift the van up about 2" and still have the full stroke of the shock available.
The only material used is two pieces of pipe and two 1 3/8" pieces of solid bar.
The bottom of the shock is resting on the solid bar and the tube is touching the spring plate of the shock absorber.